EPBGV063 Series Helical Gear Reducer

EPBGV063 Series Helical Gear Reducer

The BGV063 series helical gear reducer stands as a pivotal component in the realm of food processing machinery, particularly in ice cream machines. This series is distinguished by its incorporation of helical gears, a design choice that offers numerous benefits over traditional gear systems.

Composition and Construction

  1. Helical Gears: At the heart of the BGV063 series are the helical gears, which are gears with teeth that are set at an angle (as opposed to straight like in spur gears). This design allows for more teeth to be in contact during operation, which distributes the load more evenly.
  2. Material Quality: The gears are typically constructed from high-grade steel or similar alloys, which are known for their strength and durability. This choice of material ensures that the gear reducer can withstand the rigors of continuous operation in ice cream machines.
  3. Compact Design: Despite the robustness of its construction, the BGV063 series is designed to be compact. This small footprint makes it ideal for integration into ice cream machines where space can be at a premium.
  4. Simplified Structure: The simplicity of its design means fewer components are susceptible to wear and tear, thereby reducing the likelihood of mechanical failure and simplifying maintenance and repair processes.

Industrial Implications

  1. Operational Consistency: The consistent operation provided by the BGV063 series means that ice cream producers can rely on a constant quality of product, which is essential for maintaining brand reputation and customer satisfaction.
  2. Ease of Maintenance: The simplicity of the design makes maintenance routines straightforward, minimizing downtime and potential loss of production.
  3. Adaptability: While specifically advantageous for ice cream machines, the characteristics of the BGV063 series make it adaptable to other food processing applications where similar requirements for efficiency, space-saving, and quiet operation are valued.
  4. Cost-Effectiveness: The combination of durability, energy efficiency, and reduced maintenance requirements contribute to a lower total cost of ownership, making the BGV063 series a cost-effective solution for ice cream production.

The BGV063 series helical gear reducer is a finely tuned, efficient, and reliable component ideally suited for use in ice cream machines. Its helical gears offer superior performance in terms of power transmission efficiency, noise reduction, and vibration control. The series’ compact size and simple structure ensure it fits seamlessly into ice cream production environments, offering stability and durability. For businesses in the food processing industry, especially those specializing in ice cream, the BGV063 series represents a blend of technical sophistication and practical design, contributing significantly to the quality of their products and the efficiency of their operations.

Product Characteristics

  1. The compact body structure is suitable for installation in various environments;
  2. Fully synthetic lubricating oil with long service life;
  3. The stainless steel aluminum body is sprayed with plasticon the surface, making it more corrosion-resistant;
  4. Simple structure, high transmission efficiency, stable operation, good noise reduction effect, compact size, strong corrosion resistance, and long service life.

Technical Parameter

Speed ratio: 2.10—4.95

External Dimensions

The BGV063 series helical gear reducer is a finely engineered component crucial in specific industrial machinery, particularly in the domain of cold food processing. Its specialized design and functionality make it an ideal fit for equipment like ice machines and ice cream machines, where precision, reliability, and efficiency are paramount.

Application in Ice Machines

  1. Function in Ice Production: In ice machines, the BGV063 series helical gear reducer plays a critical role in the mechanical process of ice formation. The reducer's primary function is to control the movement and speed of various parts of the machine, such as conveyors or augers, which are involved in the ice-making process.
  2. High Efficiency and Torque Management: The helical design of the gears within the reducer allows for efficient transmission of torque with minimal energy loss. This efficiency is crucial in ice machines, where consistent and reliable power transmission is needed for continuous ice production.
  3. Durability in Cold Environments: Given the cold operating environment of ice machines, the BGV063 series is designed to withstand low temperatures without a loss in performance. Its construction materials and lubricants are selected to maintain functionality in cold conditions.
  4. Noise Reduction: The helical gears in the BGV063 series operate more quietly than traditional spur gears, a significant advantage in settings where noise reduction is important, such as in consumer-facing locations.

Application in Ice Cream Machines

  1. Mixing and Churning Processes: In ice cream machines, the BGV063 series is integral to the mixing and churning mechanisms. The reducer adjusts the speed and torque of the mixing blades or paddles, ensuring a consistent mixture that is key to the quality of the final product.
  2. Handling Varying Loads: Ice cream production involves varying consistencies as ingredients are mixed and frozen. The BGV063 series is adept at handling these changing loads, providing a stable output throughout the process.
  3. Compact and Hygienic Design: The design of the BGV063 series is compact, making it suitable for integration into ice cream machines where space can be limited. Additionally, the design considers hygiene – a critical factor in food processing equipment.

Working Area

Working Area

Inspection Equipment

Inspection Equipment

Key Features of the BGV063 Series in These Applications

  1. High Transmission Efficiency: The helical gears ensure optimal power transmission, which is essential for the energy-intensive processes of ice and ice cream production.
  2. Reliability and Consistency: The BGV063 series is known for its reliability, a crucial factor in continuous production processes where downtime can be costly.
  3. Customizable Output Speeds: The gear reducer can be tailored to provide different output speeds, accommodating a range of production requirements.
  4. Ease of Maintenance: The design of the BGV063 series facilitates easy maintenance, ensuring that the machines can be kept in optimal working condition with minimal downtime.
  5. Versatility: Beyond ice and ice cream machines, the BGV063 series can be adapted for other applications within the food processing industry, demonstrating its versatility.

The BGV063 series helical gear reducer is a vital component in the efficient and reliable operation of both ice machines and ice cream machines. Its design and construction cater to the specific needs of these applications, including efficient power transmission, durability in cold environments, noise reduction, and handling varying loads. The series exemplifies precision engineering tailored to meet the rigorous demands of the food processing industry, ensuring that machinery operates at peak efficiency with consistent quality output. For manufacturers in these sectors, the BGV063 series represents a blend of performance, reliability, and adaptability, making it an indispensable part of their production processes.

Why choose us?

(1) We provide OEM services and submit various styles and latest designs to customers;
(2) We cooperate with major customers in Southeast Asia, Africa, the Middle East, North America and South America;
(3) According to the needs of customers in different regions, we have matched various styles of reducers for you, so that our customers have great competitiveness in the market!
(4) We have more than 20 years of rich experience in providing customers with high-quality products and the most professional services!
(5) We can flexibly export goods from any port in China! You are welcome to inquire!

company advantage:

1. Large production capacity and fast delivery.
2. Strict quality control inspection rules: all products must pass 100% inspection before delivery.
3. Provide OEM/ODM service
4. 24-hour online service.
5. Real-time quotation query
6. High quality, high reliability and long product life.
7. Professional manufacturers provide competitive prices.
8. Diversified, experienced skilled workers.

Quality management system:

In HZPT, product and service quality is given the highest priority.
Our employees receive training on quality methods and principles.
At every level of the organization, we are committed to improving product quality and processes.
Such a deep commitment has helped us attract the trust of customers and become the world’s preferred brand.

Package & Lead Time

Size: Drawings
Wooden Case/Container and pallet, or as per customized specifications.
15-25days samples. 30-45days offcial order
Port: Shanghai/Ningbo port

FAQ’s
FREQUENTLY ASKED QUESTIONS:

To The Client’s

Is purchasing from China profitable?
China remains ones of the biggest supplier in the world. For sure the products that you have chosen is profitable in your target markets, as China is supplying to the world with competitive quality and prices.

2) Do I need to travel China in order to purchase products?
We take care of everything for you, so you can save air fare costs, hotels and traveling expenses. However, if you decide to visit China, we will try to arrange you a wonderful staying so your traveling experience will be pleasant.

3) What type of products do you supply?
A wide range of Industrial, Automotive and Agriculture products. Every product is assigned to a specialized team.

4) What are my risks in buying from China or to work with you?
You have basically no risks. We do purchasing for you and you can rest assure with our inspections. If you get time to come China, you can visit us during production process. You have access to our contact networks and sales team. We will take serious action about your products like ours. You do not need to travel if you don’t want to as you have knowledgeable partners in the China.

5) I can find the supplier for my products on my own, why do I need you?
You may do so. However, your investment will be much higher. Plus you do not have a local partner that knows the market and can give you access to a network of opportunity.
To buy your products from China, you need to have a local office for signing contract with suppliers, an engineer team in order to do quality and quantity inspection time to time. You need to know about raw material sources, and the important matter is to avoid any out sourcing.

6) How are you structured?
We have different departments that each one specialized in every single aspect. We can provide logistic assistance, Sourcing assistance, inspection assistance, and legal assistance.

7) Is this service only for large corporation?
No, we sure that by first time corporation you will get warm confidence to keep your business with us, as our relationship based on honesty and mutual benefits, so in the future you will enlarge your business. We care you and make you to be much more-stronger than before. Going from strength to strength together.

We welcome any corporation from Small to Large, Let’s progress . . .
For more queries please send us email

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